Jiangsu JJ: Win The Market With Green Innovation

Jiangsu JJ microfiber Textile Technology Group Co., Ltd. is located in Taihu new town, Wujiang District, Suzhou. The company is a private enterprise group specializing in R & D, production, collation and sale of microfiber fabrics and related industries.

After more than 10 years of development, the company has completed the perfect integration of microfiber products and related industries. The technology content of some products ranks the leading position in the country, reaching or even surpassing the level of international similar products.

In 2014, the company was awarded the "Chinese chemical filament" by the Federation of textile industries and the filament weaving Association.

In 2015, the company was awarded the title of "national industrial brand cultivation demonstration enterprise" by the Ministry of industry and information technology of China.

Increase environmental protection investment and clean energy saving production

In the production process of superfine fiber fabrics, energy saving and emission reduction are mainly focused on the production and dyeing and finishing of microfiber fabrics.

Dyeing and finishing industry is relatively high energy consumption and high pollution industries. How to make energy saving and emission reduction and recycling of resources in dyeing and finishing industry is a problem that the company is trying to solve.

In particular, under the guidance of strengthening water source protection, total water volume management, promoting water recycling and building water-saving society, aiming at the contradiction between the total discharge control requirements and the rapid development of the company, the company adopted the technology of reclaimed water reuse to solve the problem.

At present, the company mainly uses the technology of dyeing and finishing wastewater treatment and reuse of water. It limits the capacity development and emission control within a limited range. After treatment, more than 65% of the waste water has been recycled, and the effluent quality meets the emission standards in Suzhou.

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In this regard, the company chief has always said: "energy saving and emission reduction is not only a social responsibility of enterprises, but also can bring benefits to enterprises, and directly reduce production costs, so why not?"

In recent years, enterprises have invested a lot of manpower and financial resources from contract energy management, water reuse to air pollution control, waste recycling and so on.

The company's representative energy saving and emission reduction projects are: reclaimed water reuse system, setting machine exhaust gas treatment system, boiler flue gas desulfurization and denitration dedusting system, and island fiber alkali reduction waste recycling project.

In the reclaimed water reuse system, the water reuse in dyeing and finishing is carried out by ultrafiltration and reverse osmosis technology. After concentrating the production wastewater, air flotation, sand filtration, ultrafiltration and two reverse osmosis technology, ultrafiltration treatment system and RO membrane reverse osmosis system are used to carry out the deep treatment of the waste water, so as to achieve the 65% wastewater reuse rate. The water quality is up to the standard of "reuse of urban sewage industrial water quality (GB11923-2005)", and RO concentrated water is discharged through efficient treatment.

The project can save 468 thousand tons of water per year, reduce the annual CODcr emissions by about 28 tons, and reduce ammonia emissions by 2.34 tons.

The water reuse in the water jet loom is based on the characteristics of the waste water generated by the water loom and the number and capacity of the existing loom loom.

The project uses dosing and coagulating air floatation as pretreatment process and quartz sand filtration to remove suspended solids in depth, and the effluent meets the requirements of 2NTU.

In terms of waste treatment engineering of dyeing and finishing machine, the company has installed an exhaust gas treatment device to ensure that organic oil smoke is condensed into droplets through cooler, and then collected by high voltage electric field of static motor.

The boiler flue gas desulfurization and denitration dust removal company has invested in the flue gas desulfurization and denitration dedusting system. The non catalytic reduction technology (SNCR) has been used to achieve the 60% emission requirement of denitration efficiency. In addition, the combined process of multi tube dust collector and wet dedusting is used for dust removal treatment and flue gas wet desulphurization treatment, so that the flue gas emission standard is superior to the national industry standard.

In terms of recycling and utilization of island fiber waste, the company has extracted and reused this part of terephthalic acid through self designed technology.

After the project is put into operation, 1500 tons of solid pollutants can be disposed of each year, which has solved the difficulty of sewage treatment and increased the economic benefits.

In addition, the following efforts were intensified.

The pformation of all the motors in dyeing and finishing equipment, pformation of oil saving heating instead of steam heating, and centralized dust removal equipment after finishing, to reduce costs and pollution emissions and achieve green manufacturing.

Building core brand with green technology innovation

As a leading domestic enterprise specializing in R & D and production of microfiber fabrics and finished products, this year, the company takes the brand strategy as the driving force, implements scientific and standardized R & D management, and carries out continuous product development and innovation with "market demand oriented, customer satisfaction as the goal", and has made a number of patents for inventions and new practical technologies.

At the same time, the company takes the path of combining production with learning, develops cooperation with universities, and invites experts and professors to develop consultants for the company, insists on technological innovation process management, and creates a group of products with unique style of JJ Microfibre brand.

At present, the company has successfully developed microfiber products, which can be deeply dyed, hygroscopic, breathable, antibacterial, health care, anti UV, antistatic, clean cloth and other functional fabrics, and have made a number of invention patents and utility models. In the design of functional fabrics, JJJ R & D team innovates the concept of green environmental protection throughout the development process, and explains the concept of integration of leisure fashion classics and environmental protection concepts.

Our products have been exported to Europe, America, Southeast Asia and other countries and regions for a long time, and have won wide recognition and favor of customers such as DECATHLON, ZARA, C&A, H&M, MARKS&SPENCER, CARREFOUR, llon, seven wolves, YISHION and other high-end leisure, outdoor and chain brands at home and abroad. The direct export ratio of products is 80%.

In recent two years, the fine quality microfiber double faced velvet fabric series accounts for 60% of the total sales volume.

The company will continue to focus on the main line of microfiber, developing more, more fashionable and more satisfied customers.

Enterprises are a member of society. In pursuit of economic benefits, they vigorously develop circular economy and clean production, carry out comprehensive utilization of resources and uphold the concept of social responsibility. They are willing to invest in energy saving, low carbon consumption and environmental protection. The company has been identified as Samsung's energy efficiency star by the Suzhou Municipal People's government. The product is also based on green environmental protection. The company has passed Oeko-Tex Standard 100 International Eco textile certification and ISO9001 quality management system certification to ensure the normal operation and continuous improvement of the quality management system and ecological environmental protection system.

And every year, the internationally famous brand merchants cooperate with the company through the third party notarization institution to verify the social responsibility of the company.

The company pays attention to the production site management, has a perfect internal control system and ERP management system, and passes the "three simultaneous" acceptance of cleaner production in Suzhou.

In order to do well in energy conservation and emission reduction and resource recycling, we should pay attention to safety production management.

In order to make good use of energy saving and emission reduction and recycling of resources, the company carries out technological pformation of PTA recovery and reuse project for microfiber fiber, and sets up a recycling economy project for printing and dyeing water reuse.

Since 2015, the company has invested more than 1500 yuan for reclaimed water and boiler modification, printing and dyeing waste gas treatment projects, etc., in line with the company's requirements for energy saving, emission reduction and environmental protection.

While maintaining steady anti war, enterprises always do not forget to give back to society.

At present, subsidized living allowance for homes for the elderly and orphans and widows has become a company's habit. The company has been awarded the "charity loving enterprise" by the Wujiang District Charity Association. It has been awarded the honorary title of "harmonious labor relations", "caring about the next generation of love for generations," "Ten Excellent disabled models" and "Wujiang tax paying large families and excellent tax paying enterprises" by the Wujiang municipal government and industry and Commerce Department.

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